In a factory hall, a good indoor climate is extremely important. It ensures a safe, healthy and pleasant workplace. Yet many factories and production companies have the same problem: during summer, it gets far too hot inside. On top of that, ventilation is often insufficient, causing dust and/or fumes to linger in the air. This leads to discomfort for employees, reduced productivity, and more frequent machine malfunctions.
In this blog, we'll give you tips on what to look out for when choosing an energy-efficient and sustainable climate control system.
Common problems in factory halls
Poor indoor climate in the factory can lead to many challenges, such as:
- Excessive heat in the hall;
- Poor ventilation and insufficient fresh air;
- Significant temperature differences between summer and winter;
- Negative pressure caused by exhaust systems, leading to drafts or dirty air being drawn into the hall;
- Unsafe situations, for example, employees wearing light clothing due to the heat.
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A great example is 247TailorSteel. In their production halls, temperatures sometimes exceeded 40°C. In one of the factories, this even caused production equipment to fail. Employees complained about heat, dust, and drafts, negatively affecting their comfort. Read the case study to find out how 247TailorSteel tackled this issue.
5 Tips for choosing the right climate control system
1️⃣ Analyse the current situation
Start by closely examining your building and processes. How much heat is generated during production? What are the internal and external heat loads? How much air is being extracted? Is the building well insulated? Are there any natural ventilation systems or ventilation louvres in place? What are the local temperature conditions? This will help you determine whether you primarily need to cool or heat, increase ventilation, or improve the air balance.
2️⃣ Define your needs and requirements
Create a checklist in advance so you know exactly what your climate control system needs to deliver. What is the desired temperature? Do you want to cool only, or also ventilate and heat? Should the system run 24/7 or only during specific hours? Are there special requirements for dust extraction or air quality? Do you want to reduce energy consumption and CO₂ emissions? Does negative pressure need to be addressed? By clearly defining your needs and requirements, you’ll be able to choose a system that truly fits your situation.
3️⃣ Explore the available systems
There are many types of climate control systems. Think of mechanical cooling (such as air conditioning), natural and/or mechanical ventilation, as well as sustainable technologies like adiabatic cooling or two-stage adiabatic cooling. Carefully compare the available options and choose a system that suits your building, production process, and sustainability goals.
4️⃣ Consider energy consumption
A good climate control system not only creates a comfortable environment but also helps save energy. Especially in large factory halls, internal heat loads can be very high, and mechanical cooling is often not an option due to its high energy use or grid congestion.
That’s why it’s important to look at sustainable solutions, such as Oxycom’s IntrCooll. A two-stage adiabatic cooling system. This solution can use up to 90% less electricity than a conventional air conditioner. This way, you save money and reduce your CO₂ emissions.
5️⃣ Ask for actual user experiences
A system may look great on paper, but how does it perform in practice? Always ask other companies about their experiences. How well does the system cool during the summer? Are employees satisfied with the indoor climate? And what about service and maintenance? Real-world feedback provides valuable insights to help you make the right choice.
Read here the user experiences with Oxycom’s systems. Would you like to visit a reference site yourself? Get in touch with one of our customers, or let us arrange this for you.
What are the benefits?
A good climate control system provides more than just cooling. It contributes to a healthy and safe work environment. A comfortable temperature and filtered (outside) air increase employee comfort. This boosts productivity, reduces the chance of equipment malfunctions, and extends the lifespan of your machines. Moreover, a smart system lowers your energy consumption and CO₂ emissions. That’s good for both the environment and your business results.
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When we lend out welders, they tell us: ‘I would much rather keep working at Van Wamel, it’s nice and cool there.’ That’s really great to hear.”
- Johan van der Markt, PERFECT - Van Wamel
Need advice?
Wondering what the best solution is for your company? Oxycom is happy to help with free, tailored advice. Together, we’ll look at your specific situation, needs, and goals. Request your free personalized consultation today:
